Customized Precision CNC Machine Tools And Industrial Automation Systems
With 15 years of experience in precision CNC machine tools and industrial automation systems manufacturing, we provide OEM customization services to customers worldwide to meet different needs and applications.
CNC Machining Center Configuration
We customize the machining center's spindle power, stroke size, tool magazine capacity, control system brand, and proprietary functional modules based on the customer's process requirements and production cycle.
Automation System Architecture
We customize the overall automation architecture, including gantry, robotic cells, floor rail vehicles, automated guided vehicles (AGVs), and conveyor systems, along with their interface protocols, based on the shop floor layout, production capacity requirements, and process flow.
Production Line Layout and Cycle Optimization
We customize the entire line's process routing, equipment layout, cycle control logic, and production line segment scheduling based on the customer's product mix, production cycle, and future expansion plans.
Tool Management System
We customize the tool tracking system, wear warning mechanism, automatic release and recovery mechanism, and integration with the MES system based on the complexity of the machining task and tool life management requirements.
Custom Fixture and Fixture Design
We customize pneumatic, hydraulic, magnetic, or mechanical fixtures based on workpiece shape, tolerance requirements, and clamping efficiency targets to improve positioning accuracy and changeover speed.
Customized Automotive Parts Machines
We customize specialized equipment or dedicated lines for highly repetitive parts in the automotive industry (such as cylinder heads, housings, and brackets), including machine tool structure, machining cycle time, tool matching, and automated loading and unloading systems.
Control System and Software Interfaces
Based on customer requirements for data visualization, remote monitoring, and equipment networking, we customize PLC control logic, HMI interface style, industrial protocols, and integration with third-party systems (such as ERP, MES, and SCADA).
Custom Process
Demand Research
Through on-site visits or remote meetings, we gain a deep understanding of the customer's product mix, production capacity requirements, equipment layout, and information technology goals.
Process and Technology Assessment
A technical team will analyze processing routes, equipment configuration, cycle times, cycle bottlenecks, and automation possibilities to determine the technical feasibility boundaries.
Customized Solution Design
Based on the assessment results, we will develop a customized solution encompassing equipment specifications, automation layout, system architecture, and tooling and information system integration.
Technical Solution Verification
Depending on the project scale, we can provide 3D simulation, sample cutting, or preliminary PoC (Proof of Concept) verification to ensure solution feasibility.
Business and Delivery Plan Confirmation
The project scope, delivery cycle, phased acceptance milestones, and after-sales service plan will be defined, and a formal contract will be signed.
Manufacturing and Integration
Equipment manufacturing, software development, and system debugging will be completed in-house to ensure customized features meet customer requirements.
Installation, Commissioning, and Training
Experienced engineers will be dispatched to perform on-site installation, system commissioning, and customer training to ensure the user team has independent operation and maintenance capabilities.
Project Acceptance and Ongoing Support
After the overall acceptance is completed, we provide regular follow-up visits, remote monitoring, spare parts support, and process optimization recommendations to ensure long-term stable operation.