Automation System
NT was founded in 2009, we are committed to providing customers with internationally advanced technology and localized services. We have gradually developed from a trading company to a comprehensive company that integrates trade, manufacturing, integration, transformation, and parts processing services.Our machine tool business provides vertical machining centers, horizontal machining centers, and gantry machines. Our automation system business integrates gantries, parts handling units, (de)palletizing robots, ground track robots, conveyors, AGV/AMR, and other automation system.
Why Choose US
Quality Assurance
NT is committed to bringing advanced manufacturing technology to users and providing reliable products and services. Across multiple aspects of R&D and manufacturing of machine tool and automation system, production line retooling and retrofitting, tooling management service, and maintenance outsourcing service, NT has been providing integrated solutions with expertise to our valued customers.
Customized services
We have a deep understanding of your production needs and process flow, accurately grasp your production expectations through on-site inspections or remote communication, and tailor the most optimized machine tool configuration plan for you.Quickly respond to your inquiry request and provide transparent and reasonable price plans.
Product Application
Our machining centers play an important role in the automotive, aerospace, high-speed rail and new energy industries. In the field of production line retooling and retrofitting, we have served the most famous auto OEM customers in China.
One-stop solution
Provide comprehensive operation and maintenance technical training to ensure that operators can get started quickly. At the same time, set up a 24-hour customer service hotline to answer any questions you encounter during use at any time.
Types of Automation System
FMS Automation Retrofit
A flexible production line is a highly flexible and adaptable manufacturing system that can be quickly adjusted and reorganized according to different production needs and product requirements.
Quick Change Pallet System
NT vertical machining center, connected to Liebherr pallet exchange system, suitable for processing small batches of multi-variety parts.
Automatic Loading and Unloading System
Case Sharing: This project is to transform the original equipment for processing traditional internal combustion engine parts into the production line of new energy DHT front housing and main housing.
Production Line Integrated Automation
NT is a conglomerate enterprise that provide a combination of in-depth services in areas of trading, manufacturing, integration, retrofitting, and tooling, etc.
Autonomous Mobile Robots (AMRs)
Autonomous Mobile Robot（AMRs）, is a new generation of mobile robot system that emerged after the automatic guided vehicle (AGV).
Engine Production Line
An AGV automatic loading system, depalletizing and ground rail robot loading system were added. According to the characteristics of the new products, Reuse old and new cutting tools.
Transmission Production Line
NT has automated the various links of the transmission production line by introducing automated equipment and intelligent systems, completing the upgrade and optimization of the production line to improve production efficiency, reduce costs and improve product quality.
Advantages of Automation System
Increased productivity: Through automation, we can significantly enhance productivity by eliminating the need for manual labor and speeding up processes. Machines and robots are designed to perform tasks faster and more efficiently than humans. It can result in increased output and shorter production cycles.
Improved accuracy and quality: Automated systems are programmed to perform tasks with precision and consistency. This can lead to improved accuracy and quality of products or services. They can eliminate human errors and deviations, resulting in higher levels of customer satisfaction and reduced rework or defects.
Enhanced efficiency and cost savings: Automation can optimize workflows, eliminate bottlenecks, and reduce wastage of time and resources. By streamlining processes and reducing human intervention, businesses can achieve cost savings through improved efficiency, reduced labor costs, and minimized operational expenses.
Increased safety: Automation can be particularly beneficial in hazardous work environments. By replacing humans with machines in tasks that pose risks to human safety, automation can minimize the occurrence of accidents, injuries, and occupational hazards.
|
Laminated Thickness of Stator |
15mm-100mm |
|
Max Outer Diameter of Stator |
200mm |
|
Min Adaptive Core Bore |
30mm |
|
Highest Slot Full |
≤80% |
|
Input |
Three phase 380v/50Hz |
|
Air Pressure |
0.5-0.8MPa |
|
Power |
3700W |
|
Dimension |
2300mm×740mm×1500mm |
|
Weight |
About 1000kg |
Components of an Automation System
1. Programmable Logic Controllers (PLC)
Programmable Logic Controllers (PLCs) are electronic devices that receive information from sensors, process it according to a predefined program and output control signals to actuators. PLCs are fundamental in industrial automation due to their ability to handle multiple inputs and outputs, their high reliability and their ability to be reprogrammed to suit different tasks.
2. Sensors
Sensors are devices that detect changes in the physical conditions of the environment and convert these changes into electrical signals that can be processed by a control system.
3. Actuators
Actuators are devices that convert electrical signals from the controller into physical motion. They are essential for performing actions that directly affect the controlled process.
4. Human Machine Interfaces (HMI)
Human Machine Interfaces (HMI) are devices or software that allow operators to interact with the automation system. HMIs provide a graphical interface through which operators can monitor and control the process, view alarms and access historical data. They are crucial for the efficient management of industrial processes and to ensure that operators can respond quickly to any problems.
5. Supervisory Control and Data Acquisition Systems (SCADA)
SCADA (Supervisory Control and Data Acquisition) systems are used to monitor and control large-scale industrial plants and equipment. A SCADA system collects real-time data from various sensors and actuators, processes it and displays it to operators through graphical interfaces. These are what enable remote monitoring and control of industrial processes, providing a comprehensive view of plant operation.
6. Industrial Communication Networks
Industrial communication networks are systems that allow data transfer between different components of the automation system. These networks can be wired or wireless and use specific communication protocols to ensure accurate and reliable data transmission.
7. Control and programming software
Control and programming software is essential for the development, implementation and maintenance of automation systems. This software allows engineers to design and program controllers, develop HMI interfaces, configure SCADA systems and manage communication networks. Integrated development environments (IDEs) and simulation tools are examples of software used in industrial automation.
8. Distributed Controllers (DCS)
Distributed control systems (DCS) are similar to SCADA systems, but are designed to control complex industrial processes in a distributed manner. In a DCS, process control is distributed among multiple controllers located in different parts of the plant. This allows for greater flexibility and scalability, as well as better management of large and complex processes.
9. Safety systems
Safety is a critical aspect of industrial automation. Safety systems include a combination of hardware and software designed to protect operators and equipment from potential hazards.
10. Central Processing Units (CPU)
Central Processing Units (CPUs) are the brain of the automation system. CPUs process the information received from the sensors and execute the programmed instructions to control the actuators. The processing power and speed of the CPUs are crucial to the performance and efficiency of the automation system.
Production Line Automation System Design Process
Order analysis
Requirements and objectives
The first stage, the order analysis, is the foundation of the entire process. The priority is to design a line that meets specific requirements, such as CT (‘Cycle Time') or OEE (machine utilisation rate), etc.
Preparing the concept
The concept is the second step and is based on the analysis of the order. Here, engineers create various variants of the solution, taking into account technical aspects, ergonomics, and efficiency. In this way, a first framework design is created that will potentially meet the customer's requirements.
Design with consideration of components
In the next stage, engineers proceed to the detailed design of the production line and the selection of mechanical, electrical, and pneumatic components. In the machine design and construction phase, our engineers draw on their extensive knowledge and many years of experience. It is at this stage that innovative ideas are born that shape the heart of machines. The result is the creation of production lines that are not only functional but also distinguished by their unique character and innovative potential.
Ordering of parts and pre-assembly
Once the line has been carefully designed, the ordering of components proceeds. The parts are completed and assembled.
Installation and pre-commissioning
The production line is usually installed and pre-started at our department in Gliwice. This is the stage when the equipment is connected and its correct functioning is checked.
Test production and optimisation
After pre-commissioning, test production is carried out to check that the process meets all requirements. Possible imperfections and areas for optimisation are identified and rectified.
Installation at the customer's site
If the tests have been successful, the line is transported to the customer's site. The assembly of equipment, optimization, and on-site commissioning then take place in accordance with the previous assumptions.
Other Services
Payment terms
TT,50%advance payment (contract effective upon receipt of payment),45%pre-shipment payment,
5%acceptance payment (within 10 days of on-site installation and actual use of the goods)
Spare parts supply
There is a complete spare parts library to ensure the rapid supply of original spare parts to solve your worries.
After-sales service
The professional after-sales team is responsible for the installation, commissioning and acceptance of the machine tool to ensure that the equipment is put into production in the best condition.
Certifications
FAQ
As one of the most professional automation system manufacturers and suppliers in China, we're featured by quality products and good price. Please rest assured to buy customized automation system from our factory.
Engine Oil Pan, Double Vertical Beam Roller Gantry