Automation Retrofitting
Your Professional Automation Retrofitting Service Provider
NT Industrial Automation System Ltd. was founded in 2009, we are committed to providing customers with internationally advanced technology and localized services. We have gradually developed from a trading company to a comprehensive company that integrates trade, manufacturing, integration, transformation, and parts processing services. Our machine tool business provides vertical machining centers, horizontal machining centers, and gantry machines. Our automation system business integrates gantries, parts handling units, (de)palletizing robots, ground track robots, conveyors, AGV/AMR, and other automation system.
Why Choose Us
Professional Team
We have an experienced and professional technical team ready to provide one-on-one consulting services at any time. Whether you have questions about product selection, technical specifications, or require customized solutions, our team will provide you with efficient support.
Professional Certifications
We strictly adhere to international quality standards; our products have obtained multiple prestigious certifications such as CE and ISO, fully demonstrating our expertise in product safety, reliability, and quality management.
Customized Services
We are committed to gaining a deep understanding of our customers' production needs and process flows. Through on-site visits or remote communication, we accurately identify their production goals. We also provide comprehensive operation and maintenance technical training to ensure operators quickly master equipment skills and tailor the optimal machine configuration for you.
Product Applications
Our machining centers are widely used in various industries, including automotive, aerospace, high-speed rail, and new energy. We have successfully served many well-known Chinese original equipment manufacturers (OEMs) in production line transformation and upgrades, helping them achieve both improved manufacturing efficiency and quality.
Automation Retrofitting Service
Decreases in overall equipment efficiency typically occur within a machine or system. If you're facing challenges with inefficient machinery in your facility, NT offers machine retrofit services for customers seeking automation retrofits.
Our technicians will review the current process flow, consult with your operators, and inspect the machine, either on-site or remotely. We can provide the best solution for your problem based on common sense in automation, material flow, and worker safety. This solution may (and often does) be multidisciplinary and may include tooling, PLC programming, additional material handling, additional sensors, or a combination of these.
For automation retrofits, we prepare a detailed quote document that includes the work to be completed, bill of materials (BOM), timeline, and expected outcomes (including commissioning).
Advantages of Automation Retrofitting
Cost-saving
It helps to extend the lifespan of existing machines and adapt them to the latest technologies and standards.
Sustainability
Contributes to sustainability by extending the lifespan of existing machines and reducing the need to produce new ones. This, in turn, helps to reduce waste and conserve natural resources.
Improved performance
Upgrades existing machines with new technologies, improving performance and increasing productivity.
Reduced downtime
By adapting machines to the latest technologies and standards, the risk of malfunctions and downtime is reduced.
Quick implementation
This allows companies to quickly resume production and minimize production process downtime.
Automation Retrofitting of Transformable Equipment
Machine Tools
Machine tools are the workhorses of the manufacturing industry, and they are prime candidates for automation retrofitting. Traditional machine tools, such as lathes, milling machines, and grinders, often require significant manual intervention for tasks like tool changes, workpiece loading and unloading, and part inspection.
Assembly Lines
Assembly lines are another type of facility that can greatly benefit from automation retrofitting. In a traditional assembly line, workers perform repetitive tasks, such as inserting components, tightening screws, and connecting wires. These tasks are often monotonous and can lead to fatigue and reduced productivity over time.
Material Handling Systems
Material handling systems, including warehouses and storage facilities, are crucial for the smooth operation of a manufacturing plant. In a traditional material handling system, workers use forklifts and pallet jacks to move materials around the warehouse. This process is often inefficient and can lead to damage to the materials or products.
Quality Control Stations
Quality control is an essential part of the manufacturing process, but traditional quality control methods can be time - consuming and labor - intensive. Manual inspection of products often relies on the subjective judgment of inspectors, which can lead to inconsistent results.
The process begins with an evaluation of the existing machine or equipment. This is a crucial first step to determine if a retrofit is feasible and what modifications are needed.
The next step is to specify all necessary changes and upgrades in a retrofitting plan. This includes new control and drive systems, sensors, or other components.
Upon approval of the plan, the installation of the new components and systems begins. This process is often time-consuming and may take weeks or months, depending on the project's scope.
Once the installation is complete, thorough testing is conducted to ensure that it operates correctly and meets the requirements.
Training may be necessary to ensure that personnel can operate the “new” machine or equipment properly.
Regular maintenance is then performed to preserve its operation and efficiency.
Measurement and Evaluation of Automation Retrofitting
Start by gathering data on the machine's performance before the retrofit and then after the retrofit. Collect data on productivity, quality, efficiency, energy consumption, and downtime.
Next, define the key performance indicators (KPIs) you want to measure and evaluate, such as cycle time, production speed, error rate, energy consumption, and downtime. These KPIs will help quantify and compare the machine's performance before and after the retrofit.
Analyze the data to assess the performance of the retrofitted machine and compare it to the performance before the retrofit. Compare cycle times to see if they have shortened after the retrofit, or compare energy consumption to see if it has decreased.
Identify areas where the retrofitted machine still needs improvement and take action to address them. This may involve implementing new processes or procedures, or integrating new technologies or software to further enhance performance.
Our Service
Professional consultation
We have a professional technical team to provide you with one-to-one consulting services at any time. Whether it is product selection, technical specification consultation or customized solutions.
Demand analysis
We have a deep understanding of your production needs and process flow, accurately grasp your production expectations through on-site inspections or remote communication, and tailor the most optimized machine tool configuration plan for you. Quickly respond to your inquiry request and provide transparent and reasonable price plans.
Technical training
We can provide preliminary technical training materials to help you understand the equipment operation and maintenance knowledge in advance, laying the foundation for efficient use in the future.
Video
Our Certificate
FAQ
As one of the most professional automation retrofitting manufacturers and suppliers in China, we're featured by quality products and good price. Please rest assured to buy customized automation retrofitting from our factory.
automation system, FMS Automation Retrofit, Automated Guided Vehicle AGV