4 Axis Horizontal Machining Center

4 Axis Horizontal Machining Center

Finite element analysis is used for the main components of the machine tool to ensure sufficient structural rigidity and load-bearing capacity.

Product Introduction

 NHC-40 Horizontal Machining Center

 

 

4 Axis Horizontal Machining Center is a device that adds a fourth axis rotation function to the traditional three-axis CNC machining center. Its worktable is arranged horizontally and equipped with a rotatable B axis, so that the workpiece can be processed at multiple angles. 4-axis horizontal machining centers are widely used in aerospace, automobile manufacturing, mold processing and other fields, and are suitable for high-precision processing of complex parts.

Features

 

 High machining accuracy
NHC-A40 adopts a box-in-box structure design, with the X-axis as a horizontal slide, the Y-axis spindle box arranged vertically, and the Z-axis as a worktable moving forward and backward. This design helps to reduce geometric deviations caused by gravity or machining inertia. The X/Y/Z axis travel is 800 mm, covering the needs of general medium-sized workpieces. All axes are equipped with roller linear guides (INA/Rexroth), which increase the load capacity by more than 30% compared with the common slide load in the industry. All three axes are equipped with FAGOR grating scales as standard, and with the FANUC Oi-MF control system, the actual positioning accuracy reaches 0.008 mm, and the repeatability is controlled at 0.005 mm.

 Strong multi-condition cutting capability
NHC-A40 is equipped with an HSK-A100 electric spindle with a maximum speed of 10,000 rpm and a rated power of 18.5 kW/26 kW (Y-type/△-type connection). The peak power can reach 45 kW and the peak torque can reach 512 Nm under S6-25% working conditions. Compared with similar products such as Doosan NHP4000 with a spindle peak torque of 420 Nm, NHC-A40 has stronger heavy-duty cutting capabilities and is suitable for cutting high-strength materials such as titanium alloy and mold steel.

 Four-axis rotary table
The machine tool is equipped with a precision A-axis CNC rotary table with a diameter of 400 mm, supporting 0.001° high-resolution continuous indexing, a maximum rotation diameter of 500 mm, and a maximum load capacity of 500 kg. The structure adopts worm gear drive, high rotation rigidity, and repeated positioning accuracy of 6 arc seconds. The A-axis can be equipped with FAGOR or Heidenhain circular gratings to improve the positioning accuracy in multi-axis linkage processing scenarios.

  Efficient tool magazine and high-speed feed combination
The equipment is equipped with a 40-station robot-type tool magazine (ATC) as standard, with a T-T tool change time of only 3 seconds, supporting a maximum tool diameter of 110 mm (220 mm when there is no adjacent tool), a maximum length of 400 mm, and a single tool weight of up to 25 kg. With the X/Y/Z axis 60 m/min fast feed speed and 0.6g acceleration, the non-cutting time is shortened. Compared with the conventional similar equipment with 24 knives and 40 m/min feed speed, the overall cycle efficiency of NHC-A40 is improved by about 25%.

 

4 Axis Horizontal Machining Center

 

NHC-40 Standard Machine Specification

 

Stroke

X axis (slide move left and right)

mm

800

Y axis (spindle box move up and down)

mm

800

Z axis (table move forward and backward)

mm

800

Table

Index degree

 

0.001*360

Table Size

mm

Φ400

MAX. Rotary Diameter

mm

Φ500

Maximum Table Load(with tailstock)

kg

500

Spindle Specification

Spindle Tool Holder

 

HSK A100

Maximum Spindle Speed

rpm

10000

Spindle Type

 

Electrical spindle

Spindle motor rated power

KW

Y-type connection 18.5/△ connection 26

Spindle motor S6-25% power

KW

Y-type connection 26/△ connection 45

Spindle motor torque (rated)

Nm

Y-type connection 305/△ connection 99.3

Spindle motor torque (S6-25%)

Nm

Y-type connection 512/△ connection 153

Rapid Speed X/Y/Z

m/min

60(80)/60(80)/60

Acceleration

 

0.6g

Guide Type

 

Roller Way

ATC System

ATC Type

 

Arm ATC

Pocket Number

 

40

Maximum Tool Diameter

mm

110/220(no adjacent tool)

Maximum Tool Length

mm

400

Maximum Tool Weight

kg

25

ATC time (T-T) –

s

3

Accuracy

Position Accuracy X/Y/Z (ISO230-2)

mm

0.008

A Axis

 

15″(8″)

Repeat Accuracy X/Y/Z (ISO230-2)

mm

0.005

A Axis

 

6″(4″)

Resolution X/Y/Z

mm

0.001

Accuracy quoted in properly controlled environment temperature at 20C+/-2C, humidity not to exceed 50%, power+/-5%,, foundation is 300 mm min., uni-directional Pos., separate from Neg. All date must be PC captured. All of accuracy is quoted as NHC with laser test not customer application.

Miscellaneous

Floor Space

mm

7,200 x 3,000x3200

Machine Weight

kg

18,000

Power

KVA

65

Volt

VAC

3Ø 380 – 50Hz

Pressure Air

bar

6.8

Pressure Air flow

L/min

300

All Items with ■ could be updated by option

 

NHC-40 Standard Machine Configuration

 

 

81

The machine tool is equipped with a worm gear precision rotary table with a size of Φ400mm. The maximum load is 500kg. The X/Y/Z axes are all equipped with precision grating scales, and the A axis can be equipped with gratings as an option.

 

NHC-40 Spindle Power-Torque Chart

 

91

92

 

NHC-40 Part List

 

No.

Name

Manufacturer

Remarks

1

 

Spindle

RIYE

standard

2

 

Ballscrew

Rexroth

standard

3

 

Linear Way

INA/Rexroth

standard

4

 

Ballscrew bearing

NSK/FAG/INA

standard

5

Coupling

KTR/R+W or equivalent brand

standard

6

Numerical control system

FANUC OI MF

standard

7

Sevo motor

αseries,FANUC

standard

8

Lubrication System

ISHAN or equivalent brand

standard

9

ATC

POJU/JIFU/Deta

standard

10

Pneumatic Parts

FESTO or equivalent brand

standard

11

Electric Parts

FUJI/Schneider/Omron

standard

12

Linear Scale

FAGOR

standard

13

External cutting fluid

NT

standard

14

Hydraulic directional valve

YUKEN/NACHI

standard

15

A

A axis rotary table and tailstock

NIKEEN/TJR/JINGYI

standard

16

High speed telescope cover

Hemazhao

standard

17

Spindle chiller

Wenheng/LINGJI or equivalent brand

standard

 

Optional list

 

■ Items are only availed when related options are chosen

No.

Name

Manufacturer

Choose or not

■18

Spindle Probe

Renishaw or Hexagon

 

■19

Tool Measurement

Renishaw or Hexagon

 

■20

Oil Mist collector

YHB

 

■21

A axis circular grating

FAGOR/Heidenhain

 

■22

3Mpa CTS

Ruiyongjia/NT

 

■23

5Mpa CTS

Ruiyongjia/NT

 

■24

7Mpa CTS

Ruiyongjia/NT

 

■25

Tool broken detector

Yamamori

 

■26

Tool broken detector

BK

 

■27

Coolant chiller

Wenheng/Lingji or equivalent brand

 

■28

Auto door

NT

 

 

Photos of similar machine tool

 

84001
87001
85001
86001

 

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